Jinan Smart Plastic Machine and Technology Co., Ltd.

Jinan Smart Plastic Machine and Technology Co., Ltd.

ZP PET special injection molding machine

ZP PET special injection molding machine is a high-performance equipment. It is specially designed for PET injection molding, with precise process control and efficient capacity. It can ensure stable product quality and is widely used in the production of various PET products. It provides reliable injection molding solutions for enterprises and helps improve production efficiency and product quality.


Category:  ZP PET special injection molding machine
Key word: ZP PET special injection molding machine

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Product technical parameters:

MODEL ZP260/IU1400 ZP330/IU2050
INJECTLON UNIT A B A B
Injection volume cm ^ 3 713 996 990 1546
Injection volume (PET) g 885 1235 1228 1917
Screw diameter mm 55 65 60 75
Screw aspect ratio Sc 25 25 25 25
Air injection rate cm ^ 3/s 245 350 282 483
Injection pressure Mpa 195 140 193 133
Maximum plasticizing capacity g/s 58 75 70 98
Maximum screw speed (electric material storage) rpm 200/160(250) 180/140(250)
CLAMPING UNIT
Junction force Kn 2800 3300
Maximum mold moving stroke mm 550 620
Tie rod inner spacing (W × H) mm 610*660 680*660
Maximum template distancemm 1180 1300

Overall features:

The overall characteristics of the special injection molding machine for PET are distinct. It is optimized for PET materials, equipped with special plasticizing components and special screws, which can efficiently plasticize at lower temperatures, reduce acetaldehyde generation, and improve product transparency. With high plasticizing efficiency, rapid injection and short molding cycle and other efficient production performance, to meet the needs of large-scale production. High-precision molding ensures product dimensional accuracy, energy-saving servo drive and optimized heating system reduce energy consumption. Flexible and suitable for a variety of PET products, with good adaptability to different molds. Stable and reliable operation, strong mechanical structure, advanced control system, but also pay attention to health and safety performance.

Product performance features:

1. Efficient production performance:

High plasticizing efficiency: Equipped with a high-performance plasticizing power system and a special reinforced melt motor, it can melt PET materials quickly and evenly, improving production efficiency.
Fast injection: With high injection pressure and fast injection speed, the molten PET material can be quickly injected into the mold cavity to ensure the molding quality and production efficiency of the product.
Short molding cycle: By optimizing the structural design and control system of the injection molding machine, the time consumption of opening and closing molds, plasticizing, injection, etc. is reduced, thus achieving a shorter molding cycle.

2. Good product quality and performance:

High-precision molding: with high injection molding accuracy and stability, it can precisely control the size, weight and shape of the product to ensure the consistency of the product.
Good transparency: The use of special plasticizing components and screw design can reduce the plasticizing temperature and the AA value (acetaldehyde content) of the material, effectively improve the shrinkage of the preform, and improve the transparency of the product.
Low stress residue:
Reasonable injection and pressure holding processes, as well as optimized mold structures, can reduce the stress residue inside the product.

3. Energy-saving performance:

Optimized servo power system: using a servo motor drive system, the power output can be automatically adjusted according to production requirements, reducing energy consumption in non-production states.
Efficient heating and cooling system: Equipped with advanced heating and cooling devices, it can quickly and evenly heat and cool PET materials, improving energy efficiency.


4. Flexible applicability:

Wide range of product adaptability:
It can be used in the production of various PET products, such as bottle preforms, bottle caps, thin-walled containers, etc.
Multi-cavity mold adaptability:
It can cooperate well with multi-cavity molds to meet the needs of large-scale production.

Application:

1. Packaging industry:

Beverage packaging: PET bottles offer good transparency, strength, and barrier properties, making them an ideal material for beverage packaging.
Food packaging:PET injection molding machine can produce food packaging containers, such as food cans, food boxes, food trays, etc.
Cosmetics packaging: The cosmetics industry has high requirements for the appearance and quality of packaging. PET injection molding machines can be used to produce packaging containers such as cosmetic bottles, cosmetic cans, lipstick tubes, and eyeshadow boxes.

2. Medical industry:

Medical supplies: production of medical infusion bottles, infusion bags, bottles and other medical supplies.
Medical apparatus: can be used to manufacture some small medical apparatus, such as syringe syringe, blood collection tube, test tube and so on.

3. Auto parts industry:

Interior components: Some components in automotive interiors, such as the housing of the instrument panel, the trim of the center console, and the door interior panels, can be produced by injection molding machines using PET materials.
Electrical components: Some electrical components in automobiles, such as fuse boxes, connectors, sensor housings, etc., can also be made of PET materials.

4. Electronics industry:

Electronic product shell: Production of mobile phone casings, tablet computer casings, monitor casings and other electronic product casings. Electronic component packaging: Packaging materials for the production of electronic components, such as trays, boxes, bags, etc.

5. Other fields:

Sporting goods: manufacturing sports kettles, sports protective gear, swimming goggles and other sporting goods.
Household goods: can be used to produce household goods, such as trash cans, storage boxes, hangers, etc.

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Product details

efficient plasticization

Double-layer stainless steel, cast aluminum, electromagnetic or infrared high-energy heaters, etc., equipment for efficient and fast plasticization.

Inflation system

Powerful inflation system generates uniform airflow, uniform film thickness when inflated, and high-quality plastic products appliate in agricuture and industry.

Quality Control

Before leaving the factory, conduct strict performance tests and reliability tests. Only equipment that passes various tests can be shipped to users from the factory.

Intelligent control:

Operators can easily set and adjust process parameters through the touchscreen interface, and monitor the operating status of the equipment in real time.

High precision:

Equipped with an advanced hydraulic system or an all-electric drive system, it is possible to achieve accurate pressure and speed control.

High-quality components:

The use of high-strength steel and high-quality alloy materials to fabricate the fuselage and key components ensures mould high performance

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Create product quality and build brands

Powerful

It has been selected as one of the top 500 Chinese enterprises for 14 consecutive years, with strong financial and technical strength.

Advanced technology

Process efficiencyDRP information is fully integrated and controlled, and the steel production process is at a high level.

Perfect industrial layout

A steel enterprise that takes steel production as its leading industry and integrates commercial, high-tech and other industries.

R & D capability

Created a number of "firsts" in China's steel industry, with strong R & D capabilities and technological innovation capabilities

Wide range of products

The products cover industry and agriculture products, varieties, and specifications, and can meet the diverse needs of customers.

Strong competitiveness

Products with high quality quickly occupied the domestic market and were successfully exported to many countries and regions.

Intelligent control systems are increasingly being used to automate, monitor and optimize equipment. Digital manufacturing technologies such as 3D printing and laser cutting will also be gradually applied to the production of plastic machinery parts to improve production accuracy and efficiency.

Adopt high-efficiency motors, optimized hydraulic systems, and energy-saving heating and cooling devices to reduce the energy consumption of equipment.

In order to improve the performance and precision of plastic machinery, the manufacturing of parts will also be more precise. The development and production of high-precision molds, screws, gears and other parts will become the key development direction of the enterprise.

Plastic machinery will gradually move towards multi-functional integration, allowing a single device to integrate multiple processing technologies, such as injection molding, extrusion, blow molding, and other functions, enhancing the versatility and flexibility of the equipment to meet the diverse production needs of customers.

Strengthen the global industrial layout and establish production bases, R & D centers, and sales networks abroad to better meet local market demand, reduce production costs, and improve the internationalization level of enterprises.

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