Jinan Smart Plastic Machine and Technology Co., Ltd.

Jinan Smart Plastic Machine and Technology Co., Ltd.

Servo three-plate injection molding machine

Servo three-plate injection molding machine is an advanced equipment. It features high precision and efficiency. Equipped with servo system, it reduces energy consumption. Widely used in various industries, it produces high-quality plastic products.


Category: Servo three-plate injection molding machine
Key word: Servo three-plate injection molding machine

Whatsapp : +8613853165011


Email : admin@smartplastech.com


Product technical parameters:

Model ZS200/U1000
injection   section A B C
injection   volume 453 560 677
Injection   volume (PS) 417 515 623
Screw   diameter 45 50 55
Screw   aspect ratio 25:01:00 22:01 20:01
air   injection rate 158 194 236
injection   pressure 218 177 146
Maximum   plasticizing capacity 24 35 48
Maximum   screw speed (electric material storage) 220(280)
injection   speed 100
Injection   stroke 285
Molding part
fit   force 2000
Maximum   die shift stroke 470
Rod   inner spacing 510*510
Maximum   template distance 1020
die   thickness 160-550
Ejection   stroke 140
Maximum   ejection thrust 68
Electronic control part
System   pressure 17.5
Oil   pump motor power 26
Storage   motor power 25(Integrated   direct drive)
Electric   heating power 17
Number   of temperature control zones 4
other
Fuel   tank capacity 250
Total   weight 6
exterior   size 5.4*1.5*2.0
Front dimension of moving template Image
Template side size Image
Overall dimensions Image

Features:

 

1. Energy saving and high efficiency

1.Equipped with advanced servo motor system, it can precisely adjust the output power according to the actual production needs, which can greatly reduce energy consumption and save energy compared with traditional injection molding machines.

2. Fast running speed, short injection molding cycle, effectively improve production efficiency and meet the needs of large-scale production.

2. Precision Control

1.High-precision control of injection molding pressure, speed, position and other parameters ensures high dimensional accuracy and stable quality of products. It can produce thin-walled and complex-structured plastic products to meet the needs of the high-end market.
2.The clamping force can be precisely adjusted to ensure the sealing and stability of the mold during the production process and reduce the occurrence of undesirable phenomena such as flash.

3. Easy to operate

Intelligent control system, friendly operation interface, easy to use. Operators can easily set various parameters through the touch screen and monitor the production process in real time.
It has fault diagnosis function, which can quickly and accurately detect equipment failures and provide corresponding solutions to reduce downtime and improve equipment reliability.

4. Strong adaptability

It can adapt to different types of plastic raw materials, including general plastics, engineering plastics, etc., to meet the production needs of different industries.
It can install molds of different specifications to achieve diversified product production, providing enterprises with greater flexibility and development space.

 

 

 

Product performance:

1. Energy saving and high efficiency: The servo motor can precisely adjust the output power and speed according to the working requirements of the injection molding machine. At different stages in the injection molding process, such as mold clamping, injection, pressure holding, cooling, mold opening, etc., the servo motor can match the corresponding power output in real time, avoiding unnecessary energy consumption.

2. Quick start and stop: The servo motor has fast start and stop response ability, and can reach the set speed and torque in a short time, which greatly shortens the action switching time of the injection molding machine.

3. Real-time feedback and adjustment: The servo system can monitor the working status of the injection molding machine in real time, and quickly transmit the feedback information to the control system.

4. High Production Efficiency: Short Cycle Production: Due to the efficient performance and precise control of the servo motor, the servo three-plate injection molding machine can realize a fast injection, pressure holding and cooling process, thus shortening the production cycle of the injection molding product.

 

laminated part:

1.Enlarged tie-bar distance,more molds can be used.

2.The high rigidity formwork design of QT500-7 nodular cast iron,combined with the pull rod with high safety factor,

improves the rigidity and stability of the clamping structure as a whole.

3.T-groove plus code hole compound template,easy to replace the mold.

4.Full system standard around the ejection forced reset

function,optional center ejection forced reset function.

5.ZS330 and above models are equipped with standard moving plate locating ring installation position.

injection section:

1.The injection unit adopts modular pallet seat design,one-line double-

cylinder parallel injection device,So hat the stress on the screw is even in the injection molding process.

2.Innovative screw design have good maxing effect,high plasticizing capacity.

3.The barrel is equipped with ceramic heating ring as standard,and the

injection table lubricates the manual oil pump as standard.

4. Electric storage configuration and synchronous opening and storage function can be selected,and injection linear guide rail can be selected for ZS560

and below models.

5. Auto parts products can be equipped with sequential injection module,     without additional pumping station,and the production site is safer and cleaner.

Hydraulic part:

1.Flexible Quick Open and close mold oil circuit design,power

system,injection speed 15%higher than the same type of products, improve the overall performance of the injection molding machine.

2.Hydraulic manifold are distributed around the execute components, having high response.

3.ZS260 and above models with standard numerical control back

pressure valve,full standard with oil temperature detection and mode adjustment,self-locking  motor.

Electronic control part:

1.Use high-end computer mainframe control panel with color

screen to monitor the production process from time to time and Displays various troubleshooting.

2.New servo drive and motor are adopted to improve the response speed and accuracy of the system.

3.Standard automatic mold adjustment function and manipulator, needle valve terminal row.Optional automatic starting and

closing,mould force function.

 

 

 

 

Purpose:

In the field of industrial manufacturing, it can be used to produce various plastic products, such as plastic shells, plastic parts, containers, etc.

It is suitable for many industries such as electronics, electrical appliances, automobiles, medical care, toys, etc. By precisely controlling the injection pressure, speed and position, products with high dimensional accuracy and stable quality can be manufactured.

At the same time, efficient servo system can effectively reduce energy consumption and improve production efficiency.

 

 

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Product details

efficient plasticization

Double-layer stainless steel, cast aluminum, electromagnetic or infrared high-energy heaters, etc., equipment for efficient and fast plasticization.

Inflation system

Powerful inflation system generates uniform airflow, uniform film thickness when inflated, and high-quality plastic products appliate in agricuture and industry.

Quality Control

Before leaving the factory, conduct strict performance tests and reliability tests. Only equipment that passes various tests can be shipped to users from the factory.

Intelligent control:

Operators can easily set and adjust process parameters through the touchscreen interface, and monitor the operating status of the equipment in real time.

High precision:

Equipped with an advanced hydraulic system or an all-electric drive system, it is possible to achieve accurate pressure and speed control.

High-quality components:

The use of high-strength steel and high-quality alloy materials to fabricate the fuselage and key components ensures mould high performance

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Create product quality and build brands

Powerful

It has been selected as one of the top 500 Chinese enterprises for 14 consecutive years, with strong financial and technical strength.

Advanced technology

Process efficiencyDRP information is fully integrated and controlled, and the steel production process is at a high level.

Perfect industrial layout

A steel enterprise that takes steel production as its leading industry and integrates commercial, high-tech and other industries.

R & D capability

Created a number of "firsts" in China's steel industry, with strong R & D capabilities and technological innovation capabilities

Wide range of products

The products cover industry and agriculture products, varieties, and specifications, and can meet the diverse needs of customers.

Strong competitiveness

Products with high quality quickly occupied the domestic market and were successfully exported to many countries and regions.

Intelligent control systems are increasingly being used to automate, monitor and optimize equipment. Digital manufacturing technologies such as 3D printing and laser cutting will also be gradually applied to the production of plastic machinery parts to improve production accuracy and efficiency.

Adopt high-efficiency motors, optimized hydraulic systems, and energy-saving heating and cooling devices to reduce the energy consumption of equipment.

In order to improve the performance and precision of plastic machinery, the manufacturing of parts will also be more precise. The development and production of high-precision molds, screws, gears and other parts will become the key development direction of the enterprise.

Plastic machinery will gradually move towards multi-functional integration, allowing a single device to integrate multiple processing technologies, such as injection molding, extrusion, blow molding, and other functions, enhancing the versatility and flexibility of the equipment to meet the diverse production needs of customers.

Strengthen the global industrial layout and establish production bases, R & D centers, and sales networks abroad to better meet local market demand, reduce production costs, and improve the internationalization level of enterprises.

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