Jinan Smart Plastic Machine and Technology Co., Ltd.

Jinan Smart Plastic Machine and Technology Co., Ltd.

Oil-electric hybrid injection molding machine series

The oil-electric hybrid injection molding machine combines the advantages of servo motor and hydraulic system. Energy saving and high efficiency, high precision, fast response, low noise and wide applicability. It can precisely control the injection molding parameters to meet the processing needs of various materials, and reduce costs, improve production efficiency and product quality for enterprises. It is an advanced injection molding equipment.


Category:  Oil-electric hybrid injection molding machine series
Key word: Oil-electric hybrid injection molding machine series

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Product technical parameters:

 

MODEL IU200 IU400
injection section A B C A B C
injection volume    cm^3 82 103 127 166 212 276
Injection volume (ps)   g 74 94 116 151 193 252
Screw diameter    mm 24 27 30 31 35 40
Screw diameter ratio    SC 28:1 25:1 22:1 28:1 25:1 22:1
air injection rate    cm^3/s 159 200 247 264 337 439
Maximum injection pressure    Mpa 238 188 152 235 185 141
Maximum holding pressure    Mpa 191 150 122 188 147 113
Maximum plasticizing capacity (PS)    g/s 10 13 16 17 25 31
Injection stroke    mm 180 220
Maximum screw speed    rpm 400 400
Maximum injection speed    mm/s 350 350
Injection + storage motor power    KW 30+8.5 34+14
Electric heating power     KW 15 15
The number of temperature control zones    zone 5 5
CLAMPING UNIT
Mould closing force 1300 1700 2200
Maximum die shift stroke 380 430 500
Inner spacing of tie rod(WxH) 430*410 470*470 540*530
Maximum template distance 840 930 1050
Membrane thickness 145-460 145-500 160-550
Ejection stroke 120 120 140
Maximum ejection thrust 34 34 68
System pressure 17.5 17.5 17.5
Oil pump motor power 20.5 26 31
OTHERS
Fuel tank capacity 180 230 300
Total weight 4.5 5.5 7
External dimensions (LxWxH) 4.7*1.3*1.9 5.2*1.4*1.9 6*1.45*2
Front  dimension of moving Formwork

Product performance:

The performance of the hybrid oil-electric injection molding machine is superior. It is energy-saving and highly efficient. Compared with the traditional hydraulic injection molding machine, it has lower energy consumption and faster actions, which can improve production efficiency.

It has high precision. The servo motor precisely controls the parameters, making the products have high precision and stable quality. The response speed is fast, meeting the production requirements of products with high injection speed, and the process can also be adjusted quickly. It has low noise, improving the working environment.

It has strong applicability, combining the advantages of both hydraulic and electric injection molding machines, and is suitable for various materials and complex products.

It has good stability. The structural design is reasonable, the operation is stable, there are few faults and short downtime, which can ensure stable production for a long time and reduce production costs.

The overall characteristics of the oil-electric hybrid injection molding machine are outstanding. Significant energy saving, combined with servo motor and hydraulic system to reduce energy consumption. High precision, precise control of injection molding parameters. Fast response, adapt to different process requirements. Low noise, improve the working environment. Wide applicability, to meet the production needs of a variety of materials and products, is an efficient and energy-saving injection molding equipment.

Feature introduction:

1、Allinjection and storage materials adopt all-motor shooting and ifing devices and configurations, and adopt a high shooting speed of350mm/s, thus ensurina the same hidh shootina accuracy, speed and hiah stability as al-motor shootina.

2.Material storage is synchronized with mold opening and closing, grealy shortening the molding cycle of products, and greatly savingthe investment cost and maintenance cost of the machine at the same iniection precision speed as the motor.

3.The mould needs to be instaled with core puling and reaming teeth, and there is no need to set up another pump station, which isconvenient, reliable and highly compatible.

4.The mould needs to instalcore-puling, reamer teeth do not need to set up another pump station, convenient, reliable and highcompatilblity, Standard around the election forced reset function, optional center eiection forced reset function.


5.Hydraulic clamping is simple and reliable, and it is easy to maintain with low failure rate.

 

Application:

Oil-electric hybrid injection molding machine series (oil-electric hybrid injection molding machine series) has a wide range of applications. In the field of automobile manufacturing, it can be used to produce automotive interior parts, bumpers and other plastic parts to meet the high requirements of the automotive industry for product quality and precision. In the electronic and electrical industry, it can manufacture various shells, accessories, etc., to ensure accurate size. In the production of daily necessities, it can efficiently produce plastic tableware, household goods, etc. This series of injection molding machines combines the advantages of oil pressure and electric power, saves energy while ensuring production efficiency and product quality, and adapts to the diverse needs of different industries.

 

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Product details

efficient plasticization

Double-layer stainless steel, cast aluminum, electromagnetic or infrared high-energy heaters, etc., equipment for efficient and fast plasticization.

Inflation system

Powerful inflation system generates uniform airflow, uniform film thickness when inflated, and high-quality plastic products appliate in agricuture and industry.

Quality Control

Before leaving the factory, conduct strict performance tests and reliability tests. Only equipment that passes various tests can be shipped to users from the factory.

Intelligent control:

Operators can easily set and adjust process parameters through the touchscreen interface, and monitor the operating status of the equipment in real time.

High precision:

Equipped with an advanced hydraulic system or an all-electric drive system, it is possible to achieve accurate pressure and speed control.

High-quality components:

The use of high-strength steel and high-quality alloy materials to fabricate the fuselage and key components ensures mould high performance

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Create product quality and build brands

Powerful

It has been selected as one of the top 500 Chinese enterprises for 14 consecutive years, with strong financial and technical strength.

Advanced technology

Process efficiencyDRP information is fully integrated and controlled, and the steel production process is at a high level.

Perfect industrial layout

A steel enterprise that takes steel production as its leading industry and integrates commercial, high-tech and other industries.

R & D capability

Created a number of "firsts" in China's steel industry, with strong R & D capabilities and technological innovation capabilities

Wide range of products

The products cover industry and agriculture products, varieties, and specifications, and can meet the diverse needs of customers.

Strong competitiveness

Products with high quality quickly occupied the domestic market and were successfully exported to many countries and regions.

Intelligent control systems are increasingly being used to automate, monitor and optimize equipment. Digital manufacturing technologies such as 3D printing and laser cutting will also be gradually applied to the production of plastic machinery parts to improve production accuracy and efficiency.

Adopt high-efficiency motors, optimized hydraulic systems, and energy-saving heating and cooling devices to reduce the energy consumption of equipment.

In order to improve the performance and precision of plastic machinery, the manufacturing of parts will also be more precise. The development and production of high-precision molds, screws, gears and other parts will become the key development direction of the enterprise.

Plastic machinery will gradually move towards multi-functional integration, allowing a single device to integrate multiple processing technologies, such as injection molding, extrusion, blow molding, and other functions, enhancing the versatility and flexibility of the equipment to meet the diverse production needs of customers.

Strengthen the global industrial layout and establish production bases, R & D centers, and sales networks abroad to better meet local market demand, reduce production costs, and improve the internationalization level of enterprises.

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