Jinan Smart Plastic Machine and Technology Co., Ltd.

Jinan Smart Plastic Machine and Technology Co., Ltd.

VS all-electric injection molding machine

The VS all-electric injection molding machine has been fully upgraded. It is highly energy-efficient, operates precisely and stably. The operation is convenient and the response is rapid. It is suitable for the production of various precision plastic parts, bringing you an excellent injection molding experience. Improving production efficiency and product quality, it is the ideal choice for modern manufacturing.

Category:  VS all-electric injection molding machine
Key word: VS all-electric injection molding machine

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Product Technical Parameters:

MODEL IU200
INJECTION UNIT A B C
injection volume cm3 82 103 127
injection volume(PS) g 74 94 116
Screw diameter mm 24 27 30
Screw aspect ratio Ss 28:01:00 25:01:00 22:01
air injection rate cm/s 159 200 247
Maximum injection pressure Mpa 238 188 152
Maximum holding pressure Mpa 191 150 122
Maximum plasticizing capacity(PS) g/s 10 13 16
Injection stroke mm 180
Maximum screw speed rpm 400
Injection maximum speed mm/s 350
Injection + storage motor power Kw 30+8.5
Electric heating power Kw 15
Number of temperature control zones ZONE 5
CLAMPING UNIT VS100
fit force Kn 1000
Maximum die shift stroke mm 360
Rod inner spacing(WxH) mm 430*410
Maximum template distance mm 770
Ejection stroke mm 145-410
Ejection stroke mm 100
System pressure kw 17.5
Maximum ejection thrust Kn 22
Mode-locking motor power Mpa 10
Oil pump motor power Kw 12
OTHERS
Fuel tank capacity L 120
Total weight t 4.5
exterior size(LxWxH) m 4.4*1.45*1.9
Front dimension of moving template Image Image

Product performance features:

The all-electric injection molding machine has superior performance. Energy saving and high efficiency, high energy conversion rate, power saving and efficiency improvement. Precision and accuracy, high positioning accuracy, precise control. High-speed response, fast response, shorten the molding cycle. Clean and environmentally friendly, no hydraulic oil pollution, low noise. Good stability, stable parameters, low wear. Easy to operate and control, using digital technology, easy to operate, can achieve precise control and automated production, improve efficiency and quality consistency.

 

Feature introduction:

1.Formwork, toggle rod and other clamping parts are designed with high multiples, which not only improves the rigidity and precision of the opening and closing parts, but also realizes better safety protection for the die, and has a more sensitive low-pressure die protection function.

2.The moving formwork support adopts linear guide rails, which are lubricated with graphite copper sleeves and grease to ensure the cleanliness of the mold area. It is especially suitable for medical products and high-precision optoelectronic products.

3.Optimize the design of injection moving parts to improve the injection speed, dynamic response is fast, and the injection speed response is less than 40ms, meeting the high requirements of customers for ultra-thin and ultra-precision products.

4.The control system realizes closed-loop control of both injection speed and pressure, meeting the requirements of high-standard molding processes. The production process is stable and reliable, and the accuracy of injection and holding pressure can reach 0.1mpa.

5. The storage material is synchronized with the opening and closing of the mold, and the opening and ejection are synchronized, which greatly shortens the product forming cycle.

6. The injection screw and pressure sensor are made of Japanese brand products to ensure the accuracy and lifespan of the machine, and high firing rates of 350mm/s and 200mm/s are used to meet the high requirements of molded products.

Detail display:

1. Injection part:

It adopts a high-precision electric drive system with extremely high injection accuracy. Smooth operation, can effectively reduce the defective rate of products. Fast response speed, can achieve fast injection, improve production efficiency. Energy saving and environmental protection, lower energy consumption than traditional injection molding machines. And it can precisely control the injection pressure and speed to meet the process requirements of different products, providing a strong guarantee for high-quality injection molding production.

2. Clamping part:

It adopts high-precision linear drive system, and the clamping position is precisely controlled. Smooth operation, low noise, and brings tranquility to the production environment. The clamping force is stable and reliable, which can effectively ensure the quality of products. Fast response speed, improve production efficiency. And the energy saving effect is significant, reducing operating costs. Compact structure, small space occupation, easy installation and maintenance, providing strong support for enterprises to achieve efficient and high-quality injection molding production.

3. Electronic control part:

It adopts advanced digital control system to precisely control each action parameter. Fast operation speed, can respond to production needs in real time. Highly intelligent, can automatically adjust parameters to optimize production. Outstanding energy saving, effectively reduce power consumption. Strong stability to ensure long-term reliable operation. Perfect safety protection function to prevent accidents. Friendly operation interface, convenient for operators to use, improve production efficiency.

Application:

Automotive field:

All-electric injection molding machines play an important role in the manufacturing of automotive parts. Automotive interior parts, as well as some small automotive structural parts, can be efficiently and accurately produced by all-electric injection molding machines, contributing to the development of automotive light weighting.

Electronic field:

Suitable for the production of various 3C electronic products of the shell, parts, etc. Its high-precision injection control can meet the high requirements of electronic products on the dimensional accuracy and appearance quality of parts.

Medical field:

Medical plastic products, such as disposable syringes, infusions, vacuum blood collection tubes, medical catheters, etc., have extremely strict requirements on the production environment and product quality. The all-electric injection molding machine can ensure high precision, high stability and good quality of products in a clean production environment, in line with the standards of the medical industry.

Packaging field:

It can be used to manufacture a variety of packaging containers. All-electric injection molding machines can produce high-quality packaging products quickly and efficiently, meeting the packaging industry’s requirements for large-scale production and product quality.

Daily necessities:

Production of various daily necessities. With its efficient capacity and the ability to shape complex shaped products, it provides support for the diversified production of daily necessities.

Optical field:

Due to the high requirements for product accuracy, optical purity, and transparency, the high precision and stability of the all-electric injection molding machine can better meet these requirements.

 

 

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Product details

efficient plasticization

Double-layer stainless steel, cast aluminum, electromagnetic or infrared high-energy heaters, etc., equipment for efficient and fast plasticization.

Inflation system

Powerful inflation system generates uniform airflow, uniform film thickness when inflated, and high-quality plastic products appliate in agricuture and industry.

Quality Control

Before leaving the factory, conduct strict performance tests and reliability tests. Only equipment that passes various tests can be shipped to users from the factory.

Intelligent control:

Operators can easily set and adjust process parameters through the touchscreen interface, and monitor the operating status of the equipment in real time.

High precision:

Equipped with an advanced hydraulic system or an all-electric drive system, it is possible to achieve accurate pressure and speed control.

High-quality components:

The use of high-strength steel and high-quality alloy materials to fabricate the fuselage and key components ensures mould high performance

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Create product quality and build brands

Powerful

It has been selected as one of the top 500 Chinese enterprises for 14 consecutive years, with strong financial and technical strength.

Advanced technology

Process efficiencyDRP information is fully integrated and controlled, and the steel production process is at a high level.

Perfect industrial layout

A steel enterprise that takes steel production as its leading industry and integrates commercial, high-tech and other industries.

R & D capability

Created a number of "firsts" in China's steel industry, with strong R & D capabilities and technological innovation capabilities

Wide range of products

The products cover industry and agriculture products, varieties, and specifications, and can meet the diverse needs of customers.

Strong competitiveness

Products with high quality quickly occupied the domestic market and were successfully exported to many countries and regions.

Intelligent control systems are increasingly being used to automate, monitor and optimize equipment. Digital manufacturing technologies such as 3D printing and laser cutting will also be gradually applied to the production of plastic machinery parts to improve production accuracy and efficiency.

Adopt high-efficiency motors, optimized hydraulic systems, and energy-saving heating and cooling devices to reduce the energy consumption of equipment.

In order to improve the performance and precision of plastic machinery, the manufacturing of parts will also be more precise. The development and production of high-precision molds, screws, gears and other parts will become the key development direction of the enterprise.

Plastic machinery will gradually move towards multi-functional integration, allowing a single device to integrate multiple processing technologies, such as injection molding, extrusion, blow molding, and other functions, enhancing the versatility and flexibility of the equipment to meet the diverse production needs of customers.

Strengthen the global industrial layout and establish production bases, R & D centers, and sales networks abroad to better meet local market demand, reduce production costs, and improve the internationalization level of enterprises.

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