Jinan Smart Plastic Machine and Technology Co., Ltd.

Jinan Smart Plastic Machine and Technology Co., Ltd.

ZT special injection molding machine for barrel making

The ZT injection molding machine specially designed for barrel manufacturing is precise and efficient. It professionally creates various barrel molds. The operation is simple, stable and reliable. With outstanding performance, it meets the high standard requirements of the barrel manufacturing industry, enhances production efficiency and product quality, boosts your barrel manufacturing business, and is the ideal choice for barrel manufacturing enterprises.


Category: ZT special injection molding machine for barrel making
Key word: ZT special injection molding machine for barrel making

Whatsapp : +8613853165011


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Product details:

MODEL ZT400/IU3000(10L) ZT650/IU5600
INJECTION UNIT B(10L) B(20L)
Shot Volume cm³ 1767 3308
Injection Weight g 1626 3043
Screw Diameter mm 75 90
Screw L/D Ratio Sc 21:1 21:1
Injection Rate cm³/s 450 825
Injection Pressure Mpa 171 169
Plasticziation Capacity g/s 100 175
Max Screw Speed(electric storage) rpm 200(260) 200(210)
Injection Speed mms 102 130
Injection Stroke mm 400 520
CLAMPING UNIT
Clamping Force Kn 4000 6500
Clamping Stroke mm 730 950
Inner Spacing of Tie Rod(WxH) mm 730×730 940×920
Max,Daylight mm 1530 1900
Mold Height mm 280-800 350-950
Ejector Stroke mm 200 260
Ejeclor Force Kn 152 182
CONTROL UNIT
System Pressure Mpa 17.5 17.5
Pump Molor Power Kw 55 65+31
Power of oil pump motor+storage motor (optional)
Kw
55+47(Integrated direct drive) 65+31+55(Motor + Gearbox)
Healer Power Kw 30 45
No.of Healer Control zone zone 5 6
OTHERS
Oil Tank Capacity L 600 800
Total weight t 14.5 26
Machine Dimension(LxWxH) m 7.1×1.8×2.2 9.2×2.1×2.4
Front Dimensions of Movable Formwork Image Image

Product performance:

1. High plasticizing ability and high color mixing ability screw structure design, suitable for frequent color change of products and fast production cycle requirements.

2. Increase the mold opening stroke design to meet the large stroke space requirements of the in-mold labeling die manipulator.

3. Standard numerical control back pressure valve and oil temperature detection display, which is convenient for product process adjustment.

4. ZT650 and ZT780 come standard with dual pump and mold opening synchronization ejection function, and can also be equipped with electric storage configuration and open storage synchronization function, which greatly shortens the molding cycle.

Product features:

Efficient production:

  • With high firing rate, it can quickly complete injection molding, improve production efficiency, and meet the needs of large-scale production of barrels.
  • Large clamping force ensures that the mold is tightly closed, resulting in stable production of high-quality barrels.

Precision molding:

  • The high-precision control system precisely controls the injection molding parameters, resulting in high dimensional accuracy and regular appearance of the barrel.
  • Optimize the screw design to better plasticize the raw materials and improve the quality performance of the barrel.

Adapt to a variety of materials:

  • It can process a variety of plastic raw materials, providing more options for barrels for different purposes.
  • Good material compatibility to meet the needs of additives or modified materials.

Stable and reliable:

  • Solid fuselage structure, withstands high pressure and heavy load, with good stability.
  • High-quality components ensure long-term stable operation and reduce the probability of failure.

Convenient operation:

  •  Humanized operation interface, easy to master the operation method, improve work efficiency.
  • High degree of automation, reduce manual operation and reduce labor intensity.

Energy conservation and environmental protection:

  • Efficient energy utilization and reduced energy consumption.
  • Reduce waste generation and meet environmental requirements.

Detail display:

1. Injection molding part:

The injection molding part of the special injection molding machine for barrel making is unique. The screw is carefully designed and has strong plasticizing ability to ensure uniform melting of the plastic. The multi-stage precise temperature control of the barrel ensures the best state of the plastic. The injection cylinder has large thrust and high-speed and high-pressure injection. The measurement is accurate and the plasticizing system is stable. The advanced control system monitors and adjusts the parameters in real time. This part operates efficiently, providing high-quality injection molding for barrel making, improving product quality and production efficiency, and meeting the specific needs of barrel making production.

2. Clamping part

The clamping part of the special injection molding machine for barrel making has distinct characteristics. A strong clamping mechanism is adopted to provide a stable and large clamping force, ensuring that the mold is tightly closed and preventing the barrel body from flying edge. The template is made of high-strength steel with high precision and can withstand huge pressure. The tie rod is strong and has good straightness to ensure the smooth opening and closing of the mold. The mold adjusting device is accurate and reliable, and adapts to different sizes of molds. The overall clamping part is efficient and stable, providing a solid guarantee for the production of barrels and improving the quality and production efficiency of barrels.

3. Electronic control section

The electronic control part of the special injection molding machine for barrel making has remarkable characteristics. Advanced programmable controller is adopted to precisely control the action of each link. Real-time monitoring of injection molding parameters to ensure stable production. With fault diagnosis function, quickly locate problems. Friendly operation interface, convenient parameter setting and adjustment. Can adapt to the needs of barrel making process, accurately regulate temperature, pressure, etc., to ensure the efficient operation of the injection molding machine, and improve the quality and production efficiency of barrel making.

 

Purpose:

Production of all kinds of plastic buckets:

1. Chemical buckets: used to hold all kinds of chemical raw materials, with good corrosion resistance and sealing, can effectively prevent the leakage and volatilization of chemical raw materials.
2. Food buckets: can be used for packaging food, in line with food hygiene standards, non-toxic and tasteless, can ensure the safety of food.
3. Buckets: make buckets of various capacities for storing drinking water or other liquids. The material is safe and reliable, and it is not easy to breed bacteria.

Meeting the needs of different industries:

1.Pharmaceutical industry: The production of pharmaceutical packaging barrels has extremely high hygiene requirements. The injection molding machine can ensure the cleanliness and product quality of the production process.

2.Agricultural field: It is used to make containers such as pesticide barrels, which need to have certain chemical resistance and strength.

3. Daily chemical industry: It can manufacture laundry detergent barrels, detergent barrels, etc., with high appearance requirements. The injection molding machine can achieve fine surface treatment.

Improve production efficiency and product quality:

1.Efficient production: ZT barrel-making special injection molding machine usually has a high injection molding speed and degree of automation, which can quickly produce a large number of plastic barrels to meet market demand.

2. Stable product quality: Through precise temperature, pressure and injection molding time control, ensure that the dimensional accuracy and physical properties of each plastic barrel are consistent.

3. Reduce costs: Automated production reduces manual operation and reduces labor costs. At the same time, efficient production process also helps to reduce energy consumption and waste of raw materials.

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Product details

efficient plasticization

Double-layer stainless steel, cast aluminum, electromagnetic or infrared high-energy heaters, etc., equipment for efficient and fast plasticization.

Inflation system

Powerful inflation system generates uniform airflow, uniform film thickness when inflated, and high-quality plastic products appliate in agricuture and industry.

Quality Control

Before leaving the factory, conduct strict performance tests and reliability tests. Only equipment that passes various tests can be shipped to users from the factory.

Intelligent control:

Operators can easily set and adjust process parameters through the touchscreen interface, and monitor the operating status of the equipment in real time.

High precision:

Equipped with an advanced hydraulic system or an all-electric drive system, it is possible to achieve accurate pressure and speed control.

High-quality components:

The use of high-strength steel and high-quality alloy materials to fabricate the fuselage and key components ensures mould high performance

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Create product quality and build brands

Powerful

It has been selected as one of the top 500 Chinese enterprises for 14 consecutive years, with strong financial and technical strength.

Advanced technology

Process efficiencyDRP information is fully integrated and controlled, and the steel production process is at a high level.

Perfect industrial layout

A steel enterprise that takes steel production as its leading industry and integrates commercial, high-tech and other industries.

R & D capability

Created a number of "firsts" in China's steel industry, with strong R & D capabilities and technological innovation capabilities

Wide range of products

The products cover industry and agriculture products, varieties, and specifications, and can meet the diverse needs of customers.

Strong competitiveness

Products with high quality quickly occupied the domestic market and were successfully exported to many countries and regions.

Intelligent control systems are increasingly being used to automate, monitor and optimize equipment. Digital manufacturing technologies such as 3D printing and laser cutting will also be gradually applied to the production of plastic machinery parts to improve production accuracy and efficiency.

Adopt high-efficiency motors, optimized hydraulic systems, and energy-saving heating and cooling devices to reduce the energy consumption of equipment.

In order to improve the performance and precision of plastic machinery, the manufacturing of parts will also be more precise. The development and production of high-precision molds, screws, gears and other parts will become the key development direction of the enterprise.

Plastic machinery will gradually move towards multi-functional integration, allowing a single device to integrate multiple processing technologies, such as injection molding, extrusion, blow molding, and other functions, enhancing the versatility and flexibility of the equipment to meet the diverse production needs of customers.

Strengthen the global industrial layout and establish production bases, R & D centers, and sales networks abroad to better meet local market demand, reduce production costs, and improve the internationalization level of enterprises.

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